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Component interactionsHow do locking device choices affect other areas of the machine or system?Andrew/Whittet-Higgins: The precision and life expectancy of a bearing, power transmission, or modern assembly is only as good as the precision of the individual components and the care in which they are put together.Blair/Ruland: It''s important to look at where and how the locking device is being used and whether adjustments may cause problems. Locking devices in general are not easy to remove and replace. Because of this, it may be advantageous to have necessary adjustments done from another section of the machine.Doug/Zero-Max: When using keyless locking devices, there are fewer application problems because there is no keyway failure or fatigue. Connections without keyways also have smaller shaft diameters, translating into shaft material cost savings. The single screw type can be tightened and repositioned many times without component wear or machine downtime. Transformer-rectifiers have moveable parts that/end to wear out. However these machines can produce some of the best arc characteristics.A silicon-coated-rectifier (SCR) power source, electronically voltage-controlled, has no real moving parts other than the primary current contactor and cooling--fan the only parts that will wear out. If fabricator requires pulsed welding, the SCR power source starts to show its limitations and inverters become the power supply of choice.AC-DC inverters, which convert AC in put frequency to very high frequencies--up to 1,000 times that of input frequency--allow transformers and other components to be small in size and the power supply to be relatively lightweight. This high operating frequency enables the inverter to precisely control output power and to deliver smooth arc initiation with minimal or no spatter. Current ripple is low for a very stable arc:, even at low amperages. And the improved arc control can, in some cases, minimize electrode overheating and fume emissions. Finally, the smallish transformer allows for more efficient use of primary power compared to conventional power supplies. ©2003 www.circular-saws.net All rights reserved. |
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